Our Services

  • What if you could complete the same order you recently did using 5% less Fabric?
  • What if you could track every yard of your Fabric in the Cutting Floor and know your exact amount of Actual Fabric Wastage category wise?
  • What if you could Automate the Total Planning of the Cutting Floor including Fabric Grouping, Cutplan, Roll Plan, End Bit Plan and thereby save precious time and increase your Efficiency?
  • What if you could know what is happening at your Cutting Floor Live from your mobile in terms of Actual Fabric Utilization, Meeting Deadline, etc in detailed Reports?

In addition to above:

  • What if you could have one of the Best Auto Nesting Software, if not the Best?
  • What if you could automatically generate Patterns in minutes by entering only the measurements?

Introducing Astor Fabric Management Software
The Game Changing Total Package Based on Artificial Intelligence
In this era of Increased Cost, Very Little Profit Margin, Fast Changing Styles and Shorter Lead Times, This Revolutionary Solution has now become Absolute Critical for your Survival!

  • Auto Pattern Generator
  • Auto Nester
  • AI based Cutplan
  • AI based Fabric Grouping
  • AI based Roll Allocation Plan
  • End Bit Management
  • Dashboard of Reports
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We Provide

Innovations that
Deliver
Ease-of-use
Accuracy and
Savings

Work
Flow

"EASY PLAN"

HIGH PERFORMANCE
CUT-PLAN & FABRIC ROLL
MANAGEMENT SOLUTION

ORDER DATA

  • Sizes
  • ORDER QTY
  • DELIVERY DATE
  • DESTINATION

FABRIc ROLL DATA

  • WIDTH
  • LENGTHS
  • SHRINKAGE
  • SHADE

PATTERN DATA

  • GRADED SIZE SET

RATIO PROCESS

  • MARKER RATIOS
  • NO. OF PLIES

FABRIC GROUPING

  • BY SHRINKAGE
  • BY WIDTH
  • BY SHADE

AUTO NESTING

  • LAY LENGTHS

ROLL ALLOCATION

MARKERS ALLOCATED TO ROLLS

LAY SLIP

  • BY SHRINKAGE
  • BY WIDTH
  • BY SHADE

END BIT PLANNING

USEABLE END BIT

DASHBOARD - STATUS IN REAL TIME

  • SPREADING JOBS
  • BUNDLING
  • NUMBERING

FEATURES

  • Import PO details directly from your ERP or with Excel
  • Combine orders that use the same fabric
  • Prioritise cutting according to delivery dates
  • Handle any number of sizes
  • Handle multiple fit levels within an order
  • Automatic ratio processing
  • Reserve fabric in rolls - by shrinkage or shade to provide for replacement garments
  • Schedule or change cutting sequence
  • Automatic fabric grouping - by shrinkage, width or shade
  • Automatic allocation of markers to rolls - minimize end bits!
  • Automatic lay-slip generation with Marker info, Roll info and plies info
  • Automatic end bit planning for useable end bits
  • Defined work-flow and access to users
  • View cutting status of each order on the dashboard

BENEFITS

  • Complete order in lesser overall number of plies
  • Increases spreading and cutting efficiency
  • Total integration and visibility - Nesting, Cutting plan & Roll allocation in the same program
  • Guaranteed fabric savings at 3 levels - Ratio Process, Nesting and Roll Allocation
  • Dramatic reduction of labour costs in the planning and execution process in the cutting department
  • Integration with your ERP for seamless updation of order data and fabric roll data
  • Easy and quick implementation with immediate results
  • Enables and enhances quality standards in the cutting room
  • Ensures compliance with buyers’ standards and audit trail